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噴漆行業RTO蓄熱式燃燒技術處理方案

時間:2021-11-15 10:13:17
摘要:
原理:
Principle: 
有機廢氣經鼓風機進入焚化爐,由燃料燃燒加熱,升溫至800℃左右。在此高溫下,廢氣里的有機物被氧化分解為二氧化碳和水,反應后的高溫煙氣進入特殊結構的陶瓷蓄熱體,絕大部分的熱量被蓄熱體吸收,溫度降到接近進口溫度的煙氣經煙囪排放。通常情況下,焚化爐由三個蓄熱室構成,廢氣在PLC程序的控制下,循環執行以下的操作流程:廢氣進入已蓄熱的蓄熱室,得到預熱,然后進入燃燒室,處理后經未蓄熱的蓄熱室冷卻后排放,一部分處理后的氣體被引回到第三室,吹掃其中殘留的未處理廢氣。
Organic waste gases enter the incinerator through draught fan and are heated up through fuel combustion when the temperature rises to about 800℃. Then, organics contained in waste gases are oxidized and decomposed to CO2 and H2O and high temperature flue gas incurred during reaction enters the specially structured ceramic regenerator. Most heat is absorbed by the ceramic regenerator and flue gas whose temperature drops to near the inlet temperature is discharged from the chimney. Generally, the incinerator is composed of three regenerative chambers and waste gases repeat the following steps under the control of PLC: waste gases are preheated in the regenerative chamber and then enter the combustor. After being treated, waste gases are cooled in the regenerative chamber and discharged. A part of treated gases are discharged to the third chamber to purge residual untreated waste gases.

技術特點:
Technical features: 
優點 :
Advantages:
①幾乎可以處理所有含有機化合物的廢氣
① It can be used to treat almost all wastes gases containing organic compounds
②可以處理風量大、濃度低的有機廢氣
② It can be used to treat large-volume and low-concentration organic waste gases
③可以適應有機廢氣中VOC的組成和濃度的變化、波動
③ It can adapt to change of composition and concentration of VOC contained in organic waste gases
④裝置使用壽命長
④ It has a long service life
⑤在所有熱力燃燒凈化法中熱效率最高(>95%)
⑤ It is a thermal incineration cleaning method with the highest thermal efficiency (>95%)
⑥整個裝置的壓力損失較小
⑥ It has low pressure loss
⑦凈化效率高(三室>99%)
⑦ It has high purification efficiency (purification efficiency of three chambers >99%)
缺點:
Disadvantages:
①裝置重量大,因為采用陶瓷蓄熱體
① Equipped with ceramic regenerator, it is heavy
②裝置體積大,只能放在室外
② With a large volume, it must be placed outdoors
③要求盡可能連續操作
③ It should work continuously as far as possible
④一次性投資費用相對較高
④ One-time investment cost is relatively high
適用范圍:
Scope of application: 
①使用有機廢氣種類:烷烴、烯烴、、醇類、酮類、醚類、酯類、芳烴、苯類等碳氫化合物有機廢氣。
① It is applicable to hydrocarbons such as alkane, olefin, alcohols, ketones, ethers, esters, arene and benzenes.
②有機物低濃度(同時滿足低于25%LFL)、大風量
② It is applicable to low-concentration (<25%LFL) and large-volume organics
③廢氣中含有多種有機成分、或有機成分經常發生變化
③ It is applicable to waste gases containing various organic ingredients or whose organic ingredients change frequently
④含有容易使催化劑中毒或活性衰退成分的廢氣
④ It is applicable to waste gases apt to catalyst poisoning or waste gases, the activity of ingredients of which declines

 
 

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